Ultra-low emission vans of the future

This international collaboration developed a new fuel-cell engine that fits into a standard delivery van.

Innovation Results
Peugeot and Intelligent Energy engine

The need
The Government aims to cut UK carbon emissions by 80% by 2050. Greater use of electric cars and vans could reduce UK carbon emissions from road vehicles (currently around 24%). Conventional battery vehicles have several disadvantages, including low vehicle operating range, and the battery size and weight. Fuel-cell vehicles have zero emissions from the exhaust and are highly efficient in urban driving conditions (especially in congested or slower moving traffic). However, particular issues with fuel-cell vehicles are their cost, lifetime, ability to start in cold weather and durability.

The results
The project consortium used proton exchange membrane fuel-cell technology to develop a 10 kWe engine for a new all-electric delivery van. This engine is compact enough to fit under the bonnet and can start and operate from temperatures as low as -20°C. Intelligent Energy and PSA Peugeot Citroën successfully integrated the new engine into the Peugeot Partner van to give a hybrid electric vehicle, the H2Origin. The vehicle is powered by a battery and the fuel-cell system (which extends the vehicle's range and can be refuelled in a similar time to that of a petrol or diesel vehicle). The engine is mounted on a custom-designed chassis that mimics the layout of a conventional vehicle.

Removable hydrogen storage rack
Removable hydrogen storage rack

Making it happen
Intelligent Energy and PSA Peugeot Citroën (one of the world’s biggest producers of electric vehicles) worked closely together to integrate the fuelcell technology in a standard Peugeot Partner electric van. They used only the space already available under the bonnet and made no changes to the layout of the existing powertrain.

Future activities
Intelligent Energy is working with LTI Vehicles, Lotus and TRW Conekt to develop a London black taxi that will be powered by a fuel-cell system that is based on the technology demonstrated with the H2Origin. The first prototype ‘green zero emissions’ vehicles will be ready in early 2010. Up to 100 fleet demonstrators will be available for the 2012 Olympics.

Potential markets
The project team believes the fleet of fuel-cell vehicles worldwide will grow from a few hundred now (worth about $45 million) to around 2 million by 2020 and around 25 million by 2030 (with market values of around $85 billion and $630 billion respectively in new vehicle sales). The H2Origin is a multipurpose vehicle aimed at the urban light-duty cargo and passenger sector, which represents between 8% and 10% of the total market.

 

Project #210008

Project partners
Intelligent Energy Ltd, Prodrive, PSA Peugeot Citroën and Robert Bosch GmbH

Technology Strategy Board investment
£1,717,600

Total project investment
£4,090,500

 

Intelligent_pdf Innovation Results : Ultra-low emission vans of the future

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‘The project accelerated the development of a reduced- or zero-emission fuel-cell vehicle.’

Henri Winand,
Chief Executive, Intelligent Energy

Van

What is a fuel cell? Fuel cells are electrochemical devices that convert the energy of a chemical reaction directly into electricity and heat. They are similar in principle to batteries in a torch or radio, except that the fuel and oxidant are stored externally, enabling them to continue operating as long as reactants are supplied. In this case, the fuel is hydrogen, which is stored in pressure vessels and the oxidant is air, which is drawn from around the vehicle. They are silent, modular and contain no moving parts.

 

 

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